AEROPLANK BOARDS
Bubble Guard is a multi-layer sandwich board made from eco-friendly polypropylene with two flat faces on both side and a special circular honeycomb bubble structure between them to provide high stiffness and rigidity with bi-directional strength. The circular honeycomb bubble structure core provides an air-lock technology for a cushioning effect to ensure a high strength-to-weight ratio, making these boards tough and durable, yet lightweight.
Bubble Guard is produced by co-extrusion process with multiple layers of virgin polypropylene sheets of plain layers on either sides and a middle core layer having thermoformed bubbles. These bubbles are welded together with specialized technique to get a strong, rigid and composite structure which offers remarkable mechanical properties. It is also possible to use various combinations of thickness, cell size and materials to adjust the strength according to the application.
Processing / Conversion Methods
The versatile Bubble Guard can be cut, creased, perforated, punched, formed, sealed, joined and laminated by various simple conversion techniques, tools and equipment.
| S.R | GSM | D-4 4MM DIA 2.9 mm H | D-8 8MM DIA, 4.5 mm H | D-12 12MM DIA, 7 mm H | D8 + D12 |
|---|---|---|---|---|---|
| 1 | 200 | 1.80-2.00 | |||
| 2 | 250 | 1.60-1.80 | 2.10-2.20 | ... | |
| 3 | 300 | 1.80-2.00 | 2.40-2.50 | ... | |
| 4 | 350 | 2.00-2.20 | 2.50-2.60 | ... | |
| 5 | 400 | 2.20-2.30 | 2.60-2.80 | ... | |
| 6 | 500 | 2.30-2.50 | 3.10-3.30 | ... | |
| 7 | 600 | 2.50-2.60 | 3.40-3.60 | ... | |
| 8 | 700 | 2.60-2.80 | 3.70-3.80 | ... | |
| 9 | 800 | 2.80-2.90 | 3.90-4.00 | ... | |
| 10 | 900 | 2.90-3.10 | 4.10-4.20 | ... | |
| 11 | 1000 | 3.10-3.30 | 4.30-4.50 | 6.20-6.50 | |
| 12 | 1200 | 3.40-3.60 | 4.60-480 | 6.60-7.00 | |
| 13 | 1500 | 3.60-4.00 | 4.90-5.10 | 7.50-7.60 | |
| 14 | 2000 | ... | 5.30-5.50 | 8.40-8.60 | |
| 15 | 2500 | ... | 5.60-5.90 | 8.90-9.00 | |
| 16 | 3000 | ... | 9.20.940 | ||
| 17 | 3250 | 12 | |||
| 18 | 3500 | 10 | 13 | ||
| 19 | 4000 | 13.5 | |||
| 20 | 4500 | 14 |
FEATURES
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Provided from a manufacturer of your choice
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Available in many styles, sizes and colours all depending on the customers’ requirements
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Can be further customized with inserts on modifications
FIND OUT MORE
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RESOURCES
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What type of materials do we use? We use 6 major materials.
XLPE Foam: Cross-linked polyethylene foam (also known as XLPE) is a closed-cell foam characterized by a micro-cellular appearance and resistance to water. XLPE materials are used in applications that require protection of class “A” surfaces. XLPE foam is used extensively in packaging, moulded and die cut gaskets and seals. For die cut foam inserts and packaging, contact us today.
PE Foam: Polyethylene foam is strong and resilient closed‐cell foam, ideally suited to absorbing shock in protective and cushion packaging applications.
PU Foam: A flexible material, polyurethane foam is produced from combining polyol, isocyanate, and water. Polyurethane custom foam padding is highly durable and is used as cushioning in a wide array of products, such as packaging, furniture, car seats, and mattresses.
Bubble Guard Board: Bubble GUARD is a multi-layer alveolar board made from 100% polypropylene with a unique circular honeycomb structure core at the centre and two flat surfaces on either side with great versatility and high performances. It is 100% eco-friendly & recyclable. Also available is the DOUBLE LAYER BUBBLEGUARD board with the highest weight range up to 6000 GSM.
Fluted Polypropylene Coroplast: Rigid material made of polypropylene plastic. Sheets of Coroplast have a fluted core and are smooth on both faces and are available with different material laminations on one or both sides.
Kraft Paper: Kraft paper is produced through the chemical conversion of wood pulp, resulting in a strong and durable paper product.
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No. Our orders range from $25.00 to $250 000.00 +
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We use the latest up to date equipment required for fabrication of packaging products.
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Depending on the packaging that is manufactured. Generally, all expendable packaging is manufactured and shipped in 24 to 48 hours. Returnable packaing, depending on the order size, material availability and complexity can range from a couple of days to 3 or 4 weeks.